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Pack 10 - Stage 75. Second fuel pump and fuel filler neck.


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Stage 75 gives us the fuel filler neck and the second fuel pump.

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Note: Don't glue any of the fuel piping as some of this will be replaced in a later stage.

Screw the two halves of the filler neck together.

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Push to tray onto the chassis plate.

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Fit the filler neck with a screw from underneath.

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Take the two breather pipes and fit them between the top of the filler neck and the chassis plate.  It takes a bit of careful flexing but they will go in.  Alternatively you could loosen the screw holding the filler next to give you a bit of movement.

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Glue the handle to the fuel filler cap.

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Push this onto the filler neck.

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Fit the fuel pump to the protective shield and fit this to the chassis plate.  If necessary, remove any mould lines from the bottom of the protective plate.

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Take the fuel pipe and fit it to the lower pin on the fuel pump and the appropriate pin on the chassis plate.

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I fitted the connectors to the two braided fuel lines before fitting the chassis plate as this looked like it would be tricky with the chassis plate in place.

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Fit the chassis plate in place.  It's secured with two screws that are fitted from under the chassis.  There is also a pin that locates into the fuel tank/battery holder.  This is a bit tricky to get in place, but does go with a bit of persuasion.  Connect the two fuel lines to the filler neck when the chassis plate is in place.

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Connect the braided fuel pipe to the pump fitting with the connector.

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Connect this fuel line to the lower arm of the Y piece, and to the fuel pump of course.  Pre-bend it as best you can to avoid putting strain on the pump fitting.  Note that I moved the fuel pipe fitted to the chassis plate in stage 73 out of the way to give a bit more room to work.  It's fitted back after the braided pipe is connected.

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Now fit the braided fuel line from the first fuel pump to the upper arm of the Y connector.

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Fit the support rod in place.  It's plastic so can be gently flexed to get it into position.  Scrape off any mould lines from the pins.

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This completes the stage.

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