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  • Administrator
Posted

On with Pack 5.  This pack makes great progress as we virtually complete the front subframe and engine assembly.  Quite a lot to do in this pack.

Stage 32 gives us the steering components.

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We start with the anti roll bar.  Add the links to the end of the bar.

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This assembly fits into the front subframe.

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Here's close-up of the fixing.

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And a close-up of where the link connects to the wishbone.

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Now add the anti roll bar bracket.  I found this very fiddly.  I cleared out some flash and/or paint from the small locating hole, and it did go in with a good push.  You could just cut off the pin if it's giving you too much trouble.  It doesn't really do anything.

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  • Administrator
Posted

We continue stage 32 with fitting the engine.

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These are the two securing screws on the underside.

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Add the oil filter.  Don't be tempted to twist this to get it to go on.  You're likely to break off the securing pin.  However, if you do, there is a fairly easy fix.  You will need a bit of wire about the same diameter as the broken pin, and a drill the same size as the wire.  Drill out the broken pin from the filter and drill a hole the same size where the pin broke off from.  Glue a piece of wire into the filter holder, then glue the filter onto the wire.  Sand the wire to get a stronger glue join.

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Add the cooling water hose and the header tank cap and breather pipe.  The breather pipe end id pushed into a hole in the engine.

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The radiator hose fits onto the hose from the water pump.

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Turn the model over and fit the sump.  This needs to be an easy fit as this is the battery cover.  Mind was a bit tight and I needed to scrap a bit of paint off.  Be careful though as it will fall off if it's too loose.

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Stage 33 gives is the radiator.

Surprisingly, my cowl was deformed, and I'm waiting on a replacement, which I'm sure will arrive quickly.  Always good customer service from Agora.

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I've decided to continue with the assembly, and will come back and fit the cowl later.

Assemble the radiator.

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Add the hose.

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Now screw the radiator in place, making sure the hoses are all correctly located.  This is a bit fiddly!

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  • Administrator
Posted

Stage 34 gives us the front bulkhead.

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I did a test fit at this stage.  It's much easier to get the fit right without any of the fittings in place!

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I did find that I needed to scrape the paint to off the four inner posts to get a good fit.

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Stage 35 gives us details for the bulkhead.

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Fit the clip to the fuel filter.  I needed a spot of superglue to hold this in place.  Just a tiny drop on the bottom of the filter to hold the wire.

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Fit this to the bulkhead.

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Add the vacuum tank and the fluid reservoirs.

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Then add the hydraulic and fuel pipes. These and the vacuum hose really need gluing, but I glued them after the bulkhead was fitted to the subframe.  

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Add the brake servo unit and vacuum hoses. 

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Stage 36 gives us more bulkhead fittings.

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Assemble and fit the heater motor assembly.

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Add the wire motor and throttle linkage.

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Add the engine stabiliser mounting.

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Assemble and fit the windscreen washer bottle.

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Add the heater control valve.

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Add the voltage control box.

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Add the washer bottle pipe.  The colour of this pipe is perfect!  I wish somebody would sell this in various thicknesses as it would be perfect for hydraulic pips for other model cars and bikes.

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Stage 37 gives us more engine bay fittings.

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Fit the bulkhead to the subframe.  Watch for the steering column and the throttle rods.  Tighten up all 8 screws.

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Fit the cables to the battery, then fit this to the mud shield.

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Now fit this tot he subframe, making sure that the cable sits in the hole in the voltage control unit.

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Glue the other end of the hydraulic cables into the hole in the subframe.

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Glue the vacuum pipe to the inlet manifold.   At this stage, I glued all the cables in place.

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Fit the right hand mud shield.

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Fit the two gearbox mounts.

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This completes the engine bay assembly, and it looks fantastic!

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Another shot, because it's worth it!!

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The rest of the pack is another wheel.  The assembly is a repeat of the first wheel so I won't repeat myself.  Just photos of the parts provided and the finished wheel.

Stage 38 gives is the wheel rim and inner spokes.

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Stage 39 gives us the hub, securing ring and spokes.

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Stage 40 gives us the inner wheel rim, spacer and more spokes.

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The completed wheel.

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This completes Pack 5.  Roll on Pack 6!!

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